Head of Manufacturing Test
Job Summary
We are seeking an exceptional, visionary leader to build, scale, and mature a global organization responsible for Manufacturing Test, PCBA Test, and PCBA Process Engineering. This role defines long term engineering strategy, sets global standards, and drives execution excellence across all factories and EMS partners. The ideal candidate will also play a pivotal role in driving AI enabled test innovation and advanced automated testing.
Responsibilities
- Build and lead a global team across manufacturing test, PCBA test, and PCBA process engineering
- Define global test architecture and drive AI-driven manufacturing innovations
- Lead global excellence in PCBA processes and ensure manufacturing operational efficiency
- Collaborate with R&D, Quality, and Supply Chain to embed DFT, DFS, and DFM
- Manage EMS/CM partners and ensure high execution standards across NPI and mass production
Required Skills
- 12–15+ years in electronics manufacturing with PCBA test and process expertise
- Proven experience deploying AI/ML in manufacturing test or analytics
- Strong technical foundation in ICT, FCT, SMT, and AOI/SPI/AXI
- Bachelors/Masters in Electronics/Electrical Engineering
- Lean/Six Sigma (Green Belt/Black Belt) certification
Job Details
About the role
We are seeking an exceptional, visionary leader to build, scale, and mature a global organization responsible for Manufacturing Test, PCBA Test, and PCBA Process Engineering. This role defines long term engineering strategy, sets global standards, and drives execution excellence across all factories and EMS partners.
The ideal candidate is a highly influential leader, capable of driving alignment and results in a cross functional, matrixed environment. They must excel at partnering with Electronics R&D, Quality, Supply Chain, Operations, as well as managing Contract Manufacturers (CMs) and Joint Development Partners (JDMs) to deliver world class performance. This leader will also play a pivotal role in driving AI enabled test innovation, Advanced automated testing’s with modular/platforming approach, predictive analytics, and next generation manufacturing technologies.
Key Responsibilities:
Global Organizational Leadership
- Build and develop a world class global team across:
* Manufacturing Test Engineering
* PCBA Test Engineering
* PCBA Process Engineering
- Define the global structure, talent roadmap, and capability development strategy.
- Create a culture of engineering rigor, innovation, collaboration, and accountability.
Test Strategy, Architecture & AI Driven Innovation
- Define the global test and PCBA engineering architecture that scales across all product families.
- Drive innovation through AI based testing, including:
* AI enhanced AOI/SPI image analysis
* ML driven yield prediction and anomaly detection
* Adaptive test sequencing to reduce CT
* Predictive fault detection and root-cause clustering
* Automated limit learning and optimization
- Own the roadmap for automation, inline test, data platforms, and global test infrastructure.
PCBA Process Engineering Leadership
- Lead global excellence in PCBA processes (SMT, reflow, wave/selective solder, rework, conformal coat, potting) to drive cost and productivity.
- Define global standards, PFMEA, process windows, SPC, and control plans.
- Standardize equipment selection, process qualification criteria, and data governance.
Collaboration with Electronics R&D & Quality
- Electronics R&D: Partner with R&D to embed DFT, DFS, and DFM early in product architecture. Influence schematic design, probe access, boundary scan integration, calibration hooks, and diagnostics.
- Quality: Work closely with Quality organizations to reduce escapes and strengthen global containment, align quality gates, and optimize defect pareto visibility.
NPI, Ramp, and Sustaining
- Lead test and process readiness for all engineering and factory builds (EVT → DVT → PVT → MP).
- Approve test plans, correlation results, coverage analyses, and CM readiness.
- Govern golden units, test fixtures, code control, and process qualification.
Global Execution & Operational Excellence
- Deliver results across Yield, FPY, CT/UPH, OEE, escape rates, test coverage, and cost of test.
- Implement Lean/Six Sigma, SPC, and continuous improvement globally.
EMS/CM and Supplier Leadership
- Provide strong leadership and technical governance across EMS/CM partners.
- Establish global expectations for capability, tooling, test SW, fixtures, and documentation.
About you
- 12–15+ years in electronics manufacturing with deep expertise in PCBA test and process engineering.
- Strong track record leading multi site/global engineering teams.
- Proven experience deploying AI/ML in manufacturing test or analytics.
- Demonstrated success influencing R&D, Quality, and Supply Chain in fast paced environments.
- Strong technical foundation in ICT, FCT, boundary scan, SMT, AOI/SPI/AXI, and PCBA processes.
- Bachelors/Masters in Electronics/Electrical Engineering.
- Experience working with global EMS manufacturing partners.
- Background in consumer electronics, aerospace, or medical reliability standards.
- Lean/Six Sigma (Green Belt/Black Belt).
Benefits
Dyson monitors the market to ensure competitive salaries and bonuses. Beyond that, you’ll enjoy a transport allowance and comprehensive medical care and insurance. Professional growth, leadership development and new opportunities abound, driven by regular reviews and dynamic workshops.