Senior Industrial Engineer
Job Summary
The Senior Industrial Engineer will develop and maintain production capacity models for bumping processes while identifying bottlenecks to improve throughput. This role focuses on optimizing manufacturing efficiency, conducting time studies, and driving cost reduction initiatives. The position also supports automation, smart manufacturing projects, and factory layout optimization.
Responsibilities
- Develop production capacity models
- Analyze bottlenecks and improve throughput
- Perform line balancing and time studies
- Drive cost reduction and Kaizen initiatives
- Monitor KPIs and generate performance reports
Required Skills
- Industrial or Manufacturing Engineering degree
- 5+ years semiconductor manufacturing experience
- Data analysis and Excel proficiency
- Knowledge of factory physics and queuing theory
- Strong project management and problem-solving skills
Job Details
Responsibilities:
- Develop and maintain production capacity models for bumping processes.
- Analyze bottlenecks and implement solutions to improve throughput.
- Perform capacity line balancing across equipment (e.g., plating, lithography, reflow ovens).
- Support ramp-up planning for new products and technologies.
- Conduct time studies and motion analysis (e.g., using methods like Time and Motion Study).
- Define standard cycle times and optimize operator utilization.
- Identify non-value-added activities and eliminate waste.
- Analyze manufacturing costs including labor, equipment, and consumables.
- Drive cost reduction initiatives without compromising quality.
- Support budgeting and ROI analysis for new equipment or automation.
- Monitor key performance indicators (KPIs): Cycle time, Throughput, Equipment utilization, Overall Equipment Effectiveness (OEE).
- Use statistical tools and data analytics to identify trends and issues.
- Generate reports and dashboards for management.
- Implement Kaizen activities to improve yield, cycle time, and efficiency.
- Design and optimize production floor layout for efficiency and safety.
- Improve material flow and reduce WIP (Work-In-Progress).
- Support automation and smart manufacturing initiatives.
Requirements:
- Degree in Industrial Engineering, Manufacturing Engineering, or related field.
- Minimum 5 years of relevant experience in semiconductor manufacturing or industrial engineering.
- Proficiency in Excel, data analysis, and simulation tools.
- Understanding factory physics and queuing theory.
- Project management skills, analytical thinking and problem-solving skills.
- Strong communication and cross-functional collaboration.